An industrial gearbox plays a vital role in several industries by transmitting and transferring power and torque to the machine from the original motor. The gearbox manages the output shaft’s overall direction and general speed, allowing it to adjust and change according to the application’s requirements. There are several different kinds of Industrial Gearboxes all developed for a particular usage.
Today, We Will Discuss The Most Common Types of Industrial Gearboxes and Their Uses
1. Helical Gearboxes
According to Bombay gearbox dealers, helical gearboxes are the most popular and standard type of gearboxes used across industries. They have a vast range of applications, from material handling equipment and conveyors to heavy-duty machinery. Helical gears are silent and smooth compared to other gears, making them perfect for operations where reducing noise is essential.
They are much more efficient and supply great power transmission levels compared to different gear types. Helical Gears and their teeth are cut and placed at a precise angle, allowing for more incremental contact during operation.
This method and design choice decreases the noise and vibration levels generated by the gearboxes. Helical gearboxes can also be found in diverse dimensions and ratios, causing them versatile and adaptable for a wide range of usage and applications.
2. Bevel Gearboxes
Bevel gearboxes are employed in applications where the shafts, both input and output, are at a specific angle.
They are typically operated in the automotive, mining, and marine industries and more, along with Power Transmission Products. Bevel gearboxes are developed to endure heightened torque and are available in right-angle and straight designs, according to Bombay gearbox dealers.
Bevel gears maintain teeth cut at a specific angle, permitting them to transmit power amidst two non-parallel shafts. The teeth of the bevel gear are commonly cut at a 90-degree angle, letting the gearboxes transmit power better amongst two perpendicular shafts.
3. Worm Gearboxes
Worm Gearboxes are utilized in various applications requiring higher gear reduction. They are typically employed in packaging machinery, conveyor systems, and material handling gear.
These gearboxes are also compact in design, efficient and deliver an increased level of precision. They also self-lock, which causes them to be excellent for uses where the load must be held in position.
Worm gears have an innovative design allowing a high gear reduction balance in a little space. The teeth of the worm gear are placed at an angle, which lets it mesh along with the teeth of the worm wheel.
The worm gear spins the worm wheel, which ends up in a high gear reduction ratio. Worm gearboxes are immaculate for applications that demand a high tier of accuracy and accurate positioning, according to experienced Bombay gearbox dealers.
4. Planetary Gearboxes
Planetary gearboxes are operated in applications where high accuracy and torque are needed. They are generally used in aerospace, robotics, and machine tools.
Planetary gearboxes are compact and present a high gear reduction percentage in a limited space. They are also highly efficient and can manage heightened power loads. Planetary gearboxes have a remarkable design allowing numerous gears to turn around a central sun gear.
The planets link with the sun and ring gear, producing an increased gear reduction ratio. The planetary gearbox’s compact configuration permits it to transfer a high torque level without taking up significant amounts of space.
5. Cycloidal Gearbox
Cycloidal gearboxes are used where a high gear reduction is critical and necessary with minimal to no backlash, according to Bombay gearbox dealers. They are commonly employed in printing presses, robotics, and material handling equipment.
Cycloidal gearboxes have an exceptional design that qualifies them to supply a high rate of accuracy and seamless operation. They also deliver elevated torsional stiffness, ideal for applications that demand accurate positioning.
Cycloidal gearboxes have a distinctive design that employs a cycloidal disc to convey power amidst the input and output shafts. The disc includes lobes that link with rollers, transferring power from the input shaft to the output shaft.
The unique arrangement of the cycloidal gearboxes allows it to reach a high gear reduction ratio with the tiniest backlash. This makes it quintessential for applications that demand accurate positioning and the bare minimum vibrations.
Where To Find The Best Industrial Gearbox Manufacturers In India?
According to Bombay gearbox dealers, if you are searching for the best premium gearbox manufacturer in India, you should look no further than Santram Engineers. We are India’s most trusted industrial gearbox manufacturers with decades of expertise in the field.